Arctic cat atv manual free download.DOWNLOAD ARCTIC CAT ATV REPAIR MANUALS

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Arctic Cat , , , , ATV Service Repair Manual – Service Manual Download.ARCTIC CAT

 

Also See for Operator's manual - 80 pages Manual - pages Service manual - pages. Quick Links. See also: Owner's Manual , Operator's Manual. Table of Contents. This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for the Arc-.

The complete manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections. Each section covers a specific ATV component or system and, in addition to. When using this. The service technician should become familiar with the operation and construction of each component or system.

This manual will assist the service technician in becoming more. Such efficiency not only helps build consumer confidence but. The symbol! Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. Follow the direc-. The symbol. At the time of publication, all information, photographs, and illustrations were technically correct.

Some photo-. Because Arctic Cat Inc. All materials and specifications are subject to change without notice. Keep this manual accessible in the shop area for reference.

Back to TOC. Previous Page. Next Page. Troubleshooting troubleshooting Troubleshooting Summary of Contents for Arctic Cat Page 1 Such efficiency not only helps build consumer confidence but also saves time and labor.

Aids for Maintenance Page Break-In Procedure! Only Arctic Cat approved tribute to good engine break-in. During the break-in period or whenever the brake This lubricant meets all of the lubrication requirements of the Arctic Cat ATV front differentials and rear drives. Page Preparation After Storage 4. On liquid cooled models, check the coolant level , rapidly inject the preserver into the and add properly mixed coolant as necessary. Page 13 Lubrication Points Page Lubrication Points Lubrication Points It is advisable to lubricate certain components peri- odically to ensure free movement.

Apply light oil to the components using the following list as reference. Auxiliary Brake Cable Ends D. Page Fuses secured to the frame. Connect the negative cable last. Loosen the clamp securing the air cleaner to the front boot; then loosen the clamp securing the 1. Periodically check the drain tube for gasoline or air cleaner to the rear filter sleeve. If noticed, remove the drain tube cap from beneath the front housing, drain 5.

Page 19 6. Place the air cleaner cover into position and secure with the retaining clips. CDB 2. On the FIS, remove the storage compart- ment assembly by elevating the rear of the com- ALD partment, moving it rearward, and lifting it off.

Dry the filter. Remove the timing inspection plug; then remove the tappet covers for more detailed information, see Section 3 - Servicing Top-Side Components. Install the timing inspection plug. If clearance is not within specifica- 7. Place the four tappet covers into position. Page Testing Engine Compression five to 10 compression strokes.

NOTE: For the , the compression should be 8. While holding the adjuster dial at the proper within a range of psi in the full-open throttle clearance setting, tighten the jam nut securely position.

A white or dark insulator indicates that the odically cleaned. At the intervals shown in the Peri- engine may need to be serviced or the carburetor odic Maintenance Chart, clean the spark arrester may need to be adjusted. Damage from To adjust the choke cable for proper free-play, fol- aging may not always be visible. Do not bend or low this procedure.

Make certain that the vent hose is securely con- 1. Page 28 Install the oil level stick until the threads touch engine case. When changing the lubricant, use approved SAE 80W hypoid gear lube. To check lubricant, use the following proce- dure. Using an impact driver, remove the screws securing the cover and remove the cover. Do not under any circumstances substitute tires of a different type or size. Rotate adjustment screw 1 counterclockwise Always use the size and type of tires specified.

Coupling cracked, damaged, or worn. Make vertical marks which intersect the hori- zontal marks on the aiming surface directly in To replace the taillight-brakelight bulb, use the fol- front of the headlights. Switch on the lights. Make sure the HIGH beam 1. Handle 2.

Push Clip 3. Shift Plate 4. Stamped Nut 5. Lever 6. Spring 7. Axle 8. Nut 9. O-Ring Axle Cap Screw Washer Nut Rod End Linkage Using two open-end wrenches, remove lock C. Verify correct shifting operation; then install nut B securing the shift rod to the upper the seat. Discard the lock nut. NOTE: Never reuse a lock nut. Page 37 CD 2.

Page 38 NOTE: During the bleeding procedure, watch the reservoir sight glass very closely to make sure there is always a sufficient amount of brake fluid. When the sight glass changes from dark to light, refill the reservoir before the bleeding procedure is continued. Page Burnishing Brake Pads 3. If thickness of either brake pad is less than 3. Brake pads both hydraulic and auxiliary must be 4. Add coolant as necessary. Remove the V-belt. Remove the right-side footrest see Section 8.

Place the V-belt cover gasket into position; then install the cover and secure with the cap screws making sure the different-lengthed cap screws are in their proper location.